Building the tunnels and stations
Various construction techniques are being used to build the Metro Tunnel, with an emphasis on reducing impacts to local residents and businesses.
Our roadheaders are working deep underground to mine the station caverns for our State Library and Town Hall stations.
Learn more about the construction methodology being used to build the new Arden, Parkville and Anzac stations.
Temporary acoustic sheds have been built to enclose construction sites while the new Metro Tunnel stations are built.
Building the Metro Tunnel presents many challenges, including:
- Managing disruption to residents, businesses and public events
- Minimising potential impacts on road traffic, pedestrians, cyclists and existing public transport and freight services
- Navigating existing underground infrastructure – including the City Loop, CityLink tunnels and services such as water, gas and electricity
- Excavating through a range of challenging geological conditions including rock, sands, clays and silt
- Tunnelling under two significant waterways, the Yarra River and Moonee Ponds Creek
- Managing the removal and disposal of large amounts of excavated material.
Along its route, the depth of the Metro Tunnel will be up to 40 metres. The deepest point will be under Swanston Street, at the northern edge of the CBD, where the new tunnels pass under the existing City Loop tunnels. From the station under Swanston Street at Flinders Street, the tunnels will travel below the Yarra River before passing under CityLink on their way to the new Anzac Station under St Kilda Road.
Hundreds of geotechnical site investigations have developed our understanding of existing geological conditions across the alignment and confirmed the location of underground services. This information has also informed the construction methodology for building different elements of the project.
A number of different construction techniques are needed to successfully build a project as large and complex as the Metro Tunnel.
These are used to construct many underground rail projects around the world and are tried and tested under a range of geological conditions and inner-city urban environments.
Rail Projects Victoria (RPV) is overseeing delivery of the project on behalf of the Victorian Government and is working with the contractors to identify ways to reduce the unavoidable impacts of the work required.
To keep Swanston Street open while the Metro Tunnel is built, access shafts up to 11 storeys deep have been dug adjacent to Swanston Street at City Square and behind Young and Jackson Hotel, where the station entrances will be. These shafts are being used to transport machinery, equipment and workers underground to excavate and line the station caverns below the surface of Swanston Street.
This construction approach reduces disruption at surface level and has been used on tunnel projects overseas, particularly in constrained city environments. Building the CBD stations this way means trams can continue to travel along Swanston Street during construction and above-ground disruption is greatly reduced.
The State Library and Town Hall stations are being built as 'trinocular' caverns. Our roadheaders have mined three overlapping tunnels to create a wide open space that allows the concourse and platforms to be integrated on a single level.
The result is a spacious station cavern with vaulted ceilings, rather than two separate tunnels separated by a cross passage. The total platform width at the CBD stations will be around 19 metres – some of the widest underground metro platforms in the world.
This construction technique is uniquely suited to the CBD's highly variable geological conditions.
Cut and cover
This type of construction involves using excavation equipment to dig a large trench or rectangular hole in the ground, which is then covered by a concrete deck. Once the deck is in place, surface activity can resume as construction works continue below.
Concrete panels are then used to form the various levels and internal structures, similar to the construction of the underground basements of high-rise buildings.
Tunnelling under the Yarra River
The Metro Tunnel will travel under the Yarra River, which has a depth of up to four metres at the tunnel location. The top of the twin tunnels will be around 12 metres below the riverbed, east of the Princes Bridge.
To minimise impacts at the Yarra River and surrounding areas, Tunnel Boring Machines are being used for this section of the project.
Temporary acoustic sheds up to 20 metres high enclose Metro Tunnel construction sites at City Square, Federation Square, Franklin Street, A'Beckett Street, and St Kilda Road.
Acoustic sheds are commonly used during construction of tunnels to minimise noise, light and dust impacts on the local community during 24-hour tunnelling activities. The walls of the sheds include acoustic insulation and are custom built for each site.
Managing excavated material
Around 1.8 million cubic metres of excavated soil and rock will be produced during the construction of the Metro Tunnel.
Given the importance of roads to local communities, effective traffic management plans are in place to manage truck movements. The predicted daily truck movements do not create substantial increases in daily traffic volumes on the arterial roads being used.
Most truck movements occur during the day, however, some activities may require 24-hour truck movements. Measures are in place to minimise impacts on surrounding areas.
As the bulk of works are underground, there are limited opportunities to re-use excavated clean fill as part of construction. As such, it needs to be removed from construction worksites before it can be re-used at other locations. Materials that cannot be re-used due to contamination are disposed of in line with Environment Protection Authority (EPA) Victoria and WorkSafe Victoria guidelines.